High-Precision Motor Rotor Orienter CNC Slotting Machine (DNC-550C)
Automated CCD Visual Alignment & Chipless Processing for Motor Rotors & Commutators
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Features
This model is aCNC Slotting Machinedeveloped for motor rotor commutator slot cutting.
With CCD visual positioning system, it automatically scans and identifies the slot to ensure that the processing slot is not biased.
Full servo motor transmission control provides good positioning accuracy and high stability.
With industrial vacuum cleaner, when the cutting spindleis cutting, the industrial vacuum cleaner will suck the residue out of the machine tool to form chipless processing.
The rotary shaft adopts servo motor with high-precision harmonic reducer, which hashigh rotation positioning accuracy and can be processed at any angle of 360 degrees.
Read Detailed Description
Overview
The DNC-550C High-Precision Motor Rotor Orienter CNC Slotting Machine by DUOMI CNC is an advanced 4-axis industrial machining solution engineered specifically for high-speed, automated slot cutting on motor rotors and commutators. Featuring an integrated CCD vision camera system, full-servo transmission, and high-precision harmonic rotaries, the DNC-550C delivers exceptional repetitive accuracy (±0.01mm) and operational throughput across diverse electrical manufacturing lines.
Designed to meet CE industrial safety compliance, this unit delivers automated, chipless machining using high-volume industrial vacuum technology to maximize production uptime and tool life.
Key Engineering Advantages & Features
- CCD Visual Positioning System: Automatic optical slot scanning and alignment eliminate off-center cuts, automatically generating cutting programs for up to 120 slot configurations.
- High-Precision 4-Axis Control: 4-axis (XYZA) servo-driven execution with harmonic reducers enables full 360° indexed indexing and precise multi-angle machining.
- ±0.01mm Repeat Positioning: Radial and axial runouts maintained within ±0.015mm ensure ultra-strict tolerance thresholds for automotive and industrial motor components.
- Integrated Chipless Processing: Heavy-duty industrial vacuum extraction (≥3.0kW power, ≥300m³/h air volume) instantly evacuates metallic swarf, maintaining a clean cutting zone and preventing rotor surface contamination.
- Robust Mechanical Stability: Precision brand guide screws paired with hand-scraped mating surfaces provide high dynamic rigidity across long production runs.
Machine Capacity & Technical Capabilities
| Operational Parameter | Specification Range |
|---|---|
| Core Outer Diameter | 0 – Ø200 mm |
| Clamping Diameter Range | Ø50 – 80 mm |
| Support Frame Length | 50 – 550 mm |
| Spindle Speed Range | 1,000 – 6,000 RPM |
| Spindle Power | 0.55 – 3.0 kW |
| Identification Capacity | 0 – 120 slots |
| Memory Storage | ≥ 50 program sets |
Industrial Applications
The DNC-550C CNC Slotting Machine processes a wide variety of metallic components across key industries:
- Target Components: AC/DC motor rotors, starter motor commutators, micro-motor armatures, and specialized shaft slots.
- Compatible Materials: Iron, Copper, Aluminium, Brass, Steel, Zinc, and Platinum alloys.
- Target Sectors: Automotive EV drive motors, industrial automation machinery, home appliances, power tools, and aerospace actuation systems.
For complementary machining requirements, explore our CNC Three-Axis Drilling & Tapping Machines and non-standard custom automation series.
Parameters
Brochure| Model | DNC-550C Motor Rotor Orienter CNC Slotting Machine |
| XYZA four-axis machining stroke | X550mm Y100mm Z100mm A360° |
| Cutting spindle speed | 1000~6000rpm (Can be selected according to demand) |
| Cutting spindle power | 0.55~3.0KW |
| A-axis rotation accuracy / radial runout | ±0.015mm |
| A-axis rotation accuracy / axial runout | ±0.015mm |
| Bearing support frame / center height | 130~150mm |
| Bearing support frame / length | 50~550mm |
| Bearing support frame / rotor support | Scroll / manual adjustable |
| Dust absorption parameter | ≥3.0kw Air volume: ≥300m3/Hour (s) |
| Outer diameter of the core | 0-∅200mm |
| Repeated positioning accuracy | ±0.01mm |
| Clamping diameter range | ∅50~80mm |
| Identification system | CCD Image measurement |
| Identification slot number | 0~120 |
| System program memory | No less than 50 groups |
| Working pressure | ≤0.6MPa |
| Operating voltage | AC 220V/50HZ |
| Machine weight | Approx. 1600KG |
| Floor space | 1400mm x 1600mm x 2100mm |
Machining Samples
Real parts processed by our machines
Frequently Asked Questions
How does the CCD visual positioning system work on the DNC-550C slotting machine?
What is the machining accuracy and repetitive positioning tolerance of this CNC slotting machine?
How does the machine achieve chipless processing?
What rotor dimensions and clamping sizes can the DNC-550C accommodate?
What spindle options are available for different metal materials?
Does DUOMI CNC offer OEM branding and non-standard custom engineering?
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